Masterline 8 Flush doors

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Masterline 8 Flush doors

Training Videos

Expert Videos

Preparations

  • Filling piece false mitre panic vent

  • Indicate positions for decompression and drill 5mm holes throught the profile

  • Punch holes for glue injection (CS cleats)

  • Drill holes for glue injection (MasterLine cleats)

  • Drill holes for glue injection  + nail&screw (MasterLine cleats)

  • Cut away 23x9mm groove for rubberprofile in double casement profile

  • Cut away 12x16mm groove for rubber profile  in finger protection profile

Preparations for espanolette bar

  • Make sure to use corner cleats with passage for espagnolette bar. Apply Reynaprotector to mitres, insert cleats and assemble element

  • When using bottom rail: indicate position and drill 4,5mm hole to fix guiding block for espagnolette bar in case of a double door

T or Plinth profile connection _ screw ports

  • Drill 9mm holes for screw head through 4,5mm pilot holes

  • Fit backfilling pieces

  • Snap in corner connectors for outer chamber

  • Apply reynaprotector to all cuts

  • Assemble Transom or Bottom rail profile

  • Fix profile with screws

  • Seal of connection with silicone

  • Mount rebate supports

  • Cut end of glue nozzle to 4mm diameter and inject glue into rebate support (use fragment of 6:03). Inject glue until glue protrudes from underneath the support

T or Plinth Profile connection T connectors

  • Lay-out and position T-connectors

  • Tighten connectors for inner chambers and apply back-filling pieces

  • Apply reynaprotector to all cuts

  • Assemble Transom or Bottom rail profile and tighten connectors with 12mm screws and nails

  • Seal of connection with silicone (re-use from 9:19)

  • Mount rebate supports

  • Cut end of glue nozzle to 4mm diameter and inject glue into rebate support (use fragment of 6:03). Inject glue until glue protrudes from underneath the support

Corner connection frames & vents Masterline Cleats

  • fit corner (MasterLine) cleats

  • apply reynaprotector to all mitre cuts

  • Make sure to use corner cleats with passage for espagnolette bar when needed! Apply Reynaprotector to mitres, insert cleats and assemble element

  • Insert corner cleats and assemble element

  • Vent corner connection: Crimp

  • Vent corner connection: 12mm screw + nail

  • Clean element

  • Mount rebate supports

  • Cut end of glue nozzle to 4mm diameter and inject glue into rebate support (use fragment of 6:03). Inject glue until glue protrudes from underneath the support

  • Inject glue into corner cleats

Corner connections frames and vents CS cleats

  • fit corner (CS) cleats

  • apply reynaprotector to all mitre cuts

  • Make sure to use corner cleats with passage for espagnolette bar when needed! Apply Reynaprotector to mitres, insert cleats and assemble element

  • Insert corner cleats and assemble element

  • Vent corner connection: Crimp

  • Vent corner connection: 12mm screw + nail

  • Clean element

  • Mount rebate supports

  • Cut end of glue nozzle to 4mm diameter and inject glue into rebate support (use fragment of 6:03). Inject glue until glue protrudes from underneath the support

  • Inject glue into corner cleats

Finishing bottom rail

  • Cut away 3x27mm notch to fit over rebate and snap profile in place

  • Indicate position and drill 4,5mm hole to fix guiding block for espagnolette bar in case of a double door

Mounting of rollenband hinges

  • Mounting of rollenband hinges

Mounting of Dr Hahn hinges

  • Mounting of Dr Hahn hinges

Mounting of lock

  • Mounting of lock

Mounting of double casement profile

  • Drill and countersink holes (max every 300mm)

  • Apply gasket or silicone (takes from 15/11) in connection detail

  • Apply silicone to end of double casement profile. Mount end pieces and fix with screw

  • Mount double casement profile to vent

Mount glass supports and apply insulation foam

  • Mount glass supports and apply insulaiton foam

Finshing the door

  • Mount end pieces. Brush pieces on frames and double casement. Flat pieces on other positions. Glue brushes into place with instant glue

  • Measure and cut finishing to profile to size, including a 11x9mm cut at the ends of the profile

  • Drill 3,5mm pilot holes through finish profile into vent. Widen hole in finishing profile and fix with screws

  • Retouch cut ends of profile with paint brush

  • Insert bottom rebate gasket into rubber profile

Gaskets

  • Apply outer glazing gasket and cut away 50mm at top of glass for decompression

  • Apply acoustic gasket and end pieces

  • Apply corner pieces for acoustic gaskets

  • Insert bottom rebate gasket into rubber profile

Expert Training

Panic Door

  • Filling piece false mitre panic vent

  • Apply silicone and insert filling piece

  • When using bottom rail: indicate position and drill 4,5mm hole to fix guiding block for espagnolette bar in case of a double door

  • Make sure to use corner cleats with passage for espagnolette bar. Apply Reynaprotector to mitres, insert cleats and assemble element

Finger protection door

  • Measure and cut finishing to profile to size, including a 21x9mm cut at the ends of the profile

  • Drill 3,5mm pilot holes through finish profile into vent. Widen hole in finishing profile and fix with screws

  • Retouch cut ends of profile with paint brush

  • Position end pieces and drill 3,5mm pilots holes through end piece and transfer through profile. Widen holes on outside of frame with 9mm drill

  • Apply silicone to end piece and mount with screws

  • Cut bottom profile shape out of fingerprotection gasket ends

  • Apply Reynafix to conenction between end piece and finger protection gasket

  • Apply finger protection gasket on frame part

  • Drill 4,5mm holes and countersink holes on finger protection profiles(max every 300mm)

  • Apply end piece for finger protection profile in corner of frame

  • Transfer 3,5mm holes through fingerprotection profile and fix with screws

  • Cut away 12x16mm groove for rubber profile in finger protection profile

  • Position end pieces, apply Reynafix and apply gasket onto vent profile

  • Pre-mount fingerprotection profile with clamps and trim profile to align with vent profile

  • Transfer 3,5mm holes through fingerprotection profile and fix with screws

Gluing Procedure Panel Door

  • Clean gluing surfaces

  • Decrease gluing surfaces

  • Place mounting clamps

  • Apply glue

  • Place panel

  • Leave to dry

  • Turn element & repeats steps

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